Vertical Injection MoldiMachine for Power Cord Molding : Factors to Consider
In this article, we will provide you with expert tips on how to select the perfect vertical injection molding machine for power cord, C type, connector, charger, electrical plug. Our guide covers essential factors to consider, must-have features to look for, common injection molding machine types, and basic maintenance and troubleshooting advice.
As you may know, Power Plug Insert Molding is a process of molding a plastic material over an existing plug or connector, creating a protective and functional cover around it. Vertical injection molding machines are highly preferred for this application due to their ability to offer precise control over temperature and pressure levels within the cavity where the material is injected.
So, if you're interested in improving your Power Cord or plug Molding process, be sure to read on ! Our tips will help you choose the right injection molding machine for your needs and ensure that your plug, cable or connector production runs smoothly.
USB Cable Plug Connector Injection Molding Basics
Insert molding is a manufacturing process where a pre-made component is inserted into a mold, and then a molten material is injected into the mold to create a final product. Let’s take USB molding as an example.
The steps to make a USB by insert molding are as follows:
- 1. Create a mold for the USB casing that will fit the pre-made USB connector. The mold should have a cavity that allows the connector to be inserted.
- 2. Set up the vertical injection molding machine with the mold. Normally 15 to 30-ton injection molding machines are required according to your different mold cavities designs.
- 3. Preheat the mold and the material to the appropriate temperature. The mold and material need to be heated to a specific temperature range to ensure that the plastic material melts and flows smoothly into the mold, resulting in a high-quality finished product. One critical step in the injection molding process is preheating the mold and the plastic material to the appropriate temperature. The mold and material need to be heated to a specific temperature range to ensure that the plastic material melts and flows smoothly into the mold, resulting in a high-quality finished product.
- 4. Insert the pre-made USB connector into the mold cavity.
- 5. Inject the molten material into the mold cavity using the injection molding machine.
- 6. Allow the material to cool and solidify around the USB connector.
- 7. Eject the finished USB from the mold.
- 8. Test the USB to ensure it functions properly.
With these steps, you can create a USB by insert molding. It's important to note that the exact process may vary depending on the specific materials and equipment used.
Common Types of Vertical Injection Molding Machines for Plug Molding
The KC Series Vertical Injection Molding Machine is a popular model specifically designed for power plug molding. Its unique vertical mold clamp and horizontal injection feature a no-post design, allowing it to be open on three sides, making it suitable for power cords and other medium-sized products.
The C-shaped structure and one-step operation of the machine minimize the possibility of deformation caused by high pressure, resulting in perfectly molded power cords, cables, plugs, or USB, free of any defects. The direct-pressure mold clamp and twin-cylinder injection system of the machine ensure long-lasting durability and exceptional precision.
To download the specification of vertical injection molding machines, please visit our website.
Why You Should Work with Taiwan Kinki For Your Plug Molding Projects
Leveraging over 35 years of experience, Taiwan Kinki Machinery creates high-quality, industry-compliant vertical injection molding machines for a wide range of applications for plug molding. Our injection molding machines are capable of producing high-quality products with exceptional precision, durability, and consistency. To learn more about our injection molding capabilities, and step-by-step guides on how to select the right injection molding machine, please contact us today.